Lathe Automation

From single-machine tending to multi-lathe cells, our automation systems are built to scale your productivity.

Okuma Robot Loader - Drawer

The ORL-D is a compact, easy-to-use lathe tending system. Available in (3) sizes: ORL-D8, ORL-D16, and ORL-D29.

Each drawer with standard templates holds 23 parts (92 total) within its self-centering part templates. Large part and small part templates are available separately to provide additional part capacity and flexibility.

For operator convenience, the part drawers are able to be opened outside the robot working area to replenish parts. The robot is able to work a different drawer at the same time an operator is working on their drawer.

Machine Pairings:
MULTUS B, LU EX, LT EX, and LB EX Series

Part Payload
  • ORL-D8: 8kg max payload*
  • ORL-D16: 16kg max payload*
  • ORL-D29: 29kg max payload*

*Part geometry, inertia and loading requirements may reduce maximum part weight. Max payloads denoted above assume single part handling.

Part Length Range

0.75"- 6.25"*

*Part maximum length may be reduced in certain applications, such as short bed-length machines.

Part Diameter Range
  • Standard Templates, Included: 0.5"-5.0"
  • Small Templates, Optional: 0.5" - 3.0"
  • Large Templates, Optional: 5.0" - 8.0"
Part Capacity
  • Standard Templates, Included: 92 Parts*
  • Small Templates, Optional: 180 Parts*
  • Large Templates, Optional: 44 Parts*

*Certain part sizes and geometries may alter the total part counts.

Okuma Robot Loader - Rotary

The ORL-R is a compact, easy-to-use lathe tending system. Available in (3) sizes: ORL-R8, ORL-R16, and ORL-R29.

Each side of the rotary table consist of a standard part tray. The ORL-R delivers with (4) sizes of part trays; 2", 3", 4", 5".

The robot utilizes a dual gripper—1 gripper dedicated to part loading and 1 gripper dedicated to part unloading.

Machine Pairings:
GENOS L and LB Series

Part Payload
  • ORL-R8: 8kg max payload*
  • ORL-R16: 16kg max payload*
  • ORL-R29: 29kg max payload*

*Part geometry, inertia and loading requirements may reduce maximum part weight. Max payloads denoted above assume single part handling.

Part Length Range

0.75"- 11.0"*

*Part maximum length may be reduced in certain applications, such as short bed-length machines.

Part Diameter Range
  • Standard Templates: 2", 3", 4", 5"
  • Optional Templates: 6", 8"
Part Capacity
  • 2" Template: 166 parts*
  • 3" Template: 76 parts*
  • 4" Template: 42 parts*
  • 5" Template: 28 parts*

*Certain part sizes and geometries may alter the total part counts.

Okuma Gantry Loader

The Okuma Gantry Loader (OGL) is a built-in solution for efficient parts load/unload and minimum takt time.

During workpiece load/unload, the headstock moves to that position, allowing the loader to enter the machine regardless of turret position.

Compatible Machines:

RoboJob Turn-Assist Essential Mini

Available for the Tsugami M08SY-II and TMA8F

The Turn-Assist Essential Mini is the most compact standard turn-key automation solution designed for loading and unloading small batches from your CNC. Featuring a patented parts positioning system, the fixed, compact table can be swiftly configured to accommodate various workpiece dimensions.

Part Payload

14 lbs

Part Diameter Range
  • Minimum Ø of Workpieces: 1"
  • Maximum Ø of Workpieces: 7.8"
Part Length Range

7.8"

Part Capacity

The RoboJob features an adjustable workpiece table, which provides tremendous flexibility in maximizing the amount of parts that can be queued for your specific job. Parts also have the ability to be stacked, allowing for even greater part queuing quantity, such that the stacked parts do not exceed the overall height limit of the table.

Lathe Cobot Cart

Available for the Tsugami M08SY-II and TMA8F

The Cobot Cart is a simple and effective automation solution for Tsugami fixed headstock lathes.

Machine tending Automation and Inspection Cart equipped with a FANUC Collaborative robot (cobot), the industry leader in safety and reliability with the addition of a Keyence TMX5120 part inspection system. 

This setup easily accommodates variable production volumes for unattended operation or deployed to other compatible Tsugami machines in the workplace (with the addition of required machine options). Aided by the Fanuc intuitive programming system, this cart is ideal for multiple part change overs daily or weekly. 

Complete Integration

Integrate new Tsugami machines into any production environment: 

  • Shop floor management systems
  • Robotic tending
  • Machining feedback loop
  • Interlinked dimensional analysis
Benefits
  • Boost uptime and reduce cost per part manufacturing while ensuring repeatability and quality
  • Establish key production conditions to increase throughput and safety
  • Gain flexibility for dynamic work flow requirements
  • Part management with motion control systems for load and unload start to finished component

Inspection Cart - Swiss Lathe Automation

The Swiss Lathe Inspection Cart is a simple and effective automation solution for Tsugami Swiss lathes. 

Designed specifically for the unloading of Swiss platforms, this setup easily accommodates variable production volumes with an ultrasonic parts washer, air blow, and Keyence TMX5120 inspection system of critical dimensions.

Details

Adaptable to most Tsugami Swiss platforms, the cart is easily moved to other compatible Tsugami machines in the workplace (with the addition of required machine options). Aided by the Fanuc intuitive programming system, this cart is ideal for multiple part change overs daily or weekly.

Complete Integration

Integrate new Tsugami machines into any production environment: 

  • Shop floor management systems
  • Robotic tending
  • Machining feedback loop
  • Interlinked dimensional analysis
Benefits
  • Boost uptime and reduce cost per part manufacturing while ensuring repeatability and quality
  • Establish key production conditions to increase throughput and safety
  • Gain flexibility for dynamic work flow requirements
  • Part management with motion control systems for load and unload start to finished component

Part Marking Cart - Swiss Lathe Automation

Machine Tending Automation and Part Marking Cart equipped with a FANUC Collaborative robot (cobot), the industry leader in safety and reliability. 

Not only does the robot perform the simple task of unloading parts from the swiss machine, but it is able to wash, dry, and laser mark parts!

Streamline production processes from cleaning and identification to carrier tray placement in a modular cart. Equipped with an ultrasonic parts washer, air blow system, and a laser marking system for simple part identification requirements to stringent UDI requirements.

Details

Designed specifically for the load/unload of Swiss platforms, this setup easily accommodates variable production volumes. Adaptable to most Tsugami Swiss platforms, the cart is easily moved to other compatible Tsugami machines in the workplace (with the addition of required machine options). Aided by the Fanuc intuitive programming system, this cart is ideal for multiple part change overs daily or weekly.

Automation Packaged Solutions

Lean processes combined in a flexible, modular cart system: 

  • Part handling with a pick-and-go robot
  • Serialization and identification with laser marking
  • Component cleaning and drying
  • Inspection of critical dimensional features
Complete Integration

Integrate new Tsugami machines into any production environment: 

  • Shop floor management systems
  • Robotic tending
  • Machining feedback loop
  • Interlinked dimensional analysis
Benefits
  • Boost uptime and reduce cost per part manufacturing while ensuring repeatability and quality
  • Establish key production conditions to increase throughput and safety
  • Gain flexibility for dynamic work flow requirements
  • Part management with motion control systems for load and unload start to finished component

Ready to Automate Your Operations?

Morris Automation can help you find the right setup to streamline your workflow. Fill out the form and our team will be in touch shortly.

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